Description

Complete High-Tech Beer Brewery with Annual Capacity of 2.0 M HL

 

The brewery in nut shell:

Malt storage warehouse, 900 tons (1500 м3),  made by Kunzel in 2001

  • Malt handling line with 20 t/h capacity made by Kunzel in 2001
  • Rice /grain handling line with 10 t/h capacity  made by Kunzel in 2007

Yeast propagation equipment

Fermentation department – Cylinder-conical tanks (CCTs) and Bright beer tanks (BBTs), Ziemann

Typical brewhouse 560 hl, 12 brews / day, 16,40 Plato, high gravity, Huppmann 2002

Filling capacity in 0.33 and 0.5 liter Glass bottles is 50 000 bottles / 0.5 l hour

Filling capacity in 0.5, 1.0 and 2.0 liter PET bottles is 28 000 bottles / 0.5 l hour

Utilities featuring

  • CO2 Recovery and Storage
  • NH3 cooling plant, cooling capacity 4000 kW, R717
  • Water treatment plant
  • Air compressors, etc.

EXECUTIVE SUMMARY

This is the executive summary of 2,0 M hl/annum Krasnoyarsk PIKRA Brewery Equipment which is for sale. JADE Trading being the exclusive broker of this equipment, have plenty of additional  detailed information and we are happy to share it with any serious buyer and show the equipment for the same.

 

PIKRA Brewery is a modern 2002 totally rebuilt brewery with Huppmann and Ziemann made main equipment and modern filling lines for PET and glass bottles makes this technology package very suitable for any serious brewing company. The brewery has annual capacity of 2.0 Million HL of beer and it has modern filling lines for filling the whole capacity in 0.5, 1.5 or 2.0 liter PET bottles  and 0.25, 0.33 or 0.5 liter glass bottles. The equipment is still installed but beer production was stopped in 2014. The brewery has also equipment to mix and produce soft drinks in PET and glass bottles. All equipment is in good condition, has original documentation, can be tested and they are ready for immediate dismantling.

 

This brewery design is a very compact because it was inbuilt at existing buildings. All equipment located in 3 separate building located next to each other.  Brewhouse is located at the same building with offices and has front window to the city street.  Silos are installed separately next to brewhouse. Fermentation tanks, filtration, yeast departments, filling lines and warehouses are located in a separated approx 4000 m2 sandwich panel-steel structure building. Utilities take only 500 m2 of building space.

 

In year 2001 and 2002 the brewery went through additional 20 million USD modernization and expansion project. Then additional brewing equipment, CCTs, filling lines and individual filling equipment, was implemented. This investment made the brewery as one of the most modern in that time. New production, filling and filtration equipment are from leading European companies (like Huppmann, Ziemann, Krones, GEA and others) and they represent leading marks in brewing industry today.

 

The equipment forms complete processes of beer production starting from malt receiving hoppers for train wagon unloading and pneumatic unloading of tracks, beer brewing, fermentation,  filtration, bottle depalletizing, pasteurization, filling and equipment, palletizing equipment, equipment and all plant control systems. In addition this all engineering design and original documentation will be part of this delivery.

 

Brewing process is fully automatic. PC controls all equipment of brew house and only 2 operators are required for the process from malt receiving and till pumping to CCT.

 

The water treatment plant is designed to force any problems with incoming water quality. The exceeded capacity guaranteed that water will always be in good quality.

 

The brewery in nut shell:

 

The brew house has nominal capacity of 2.0 million HL / annum beer

Typical brew 560 hl, 12 brews / day, 16,40 Plato, high gravity

Filling capacity in 0.33 and 0.5 liter Glass bottles is 50 000 bottles / 0.5 l hour

Filling capacity in 0.5, 1.0 and 2.0 liter PET bottles is 28 000 bottles / 0.5 l hour

 

The brewery has the following main equipment:

  • Malt storage warehouse, 900 tons (1500 м3), made by Kunzel in 2001, located in separate building that can be also relocated
    • 9 x 100 ton ( 170 m3) silos
    • Line for malt unloading from train wagons, 60 tn/h
    • Silo unloading line 20 tn/h
    • Aspiration system

 

  • Malt and rice/grain reception and cleaning plant:
    • Malt handling line with 20 t/h capacity made by Kunzel in 2001
    • Malt conveyers and elevators
    • Caramel/color malt intake bunker
    • Malt handling line 20 tn/h with sieves P2052 , stone remover ST210, weight Oschatzer Waagen, Typ 34.141, 2007 ect.
    • 2 roll Wet mill 20 t/h Millstar System Lenz L20 by Huppmann, 2002

 

  • Rice /grain handling line with 10 t/h capacity made by Kunzel in 2007
  • Pneumatic transport system from storage silos, with vacuum compressor Kunzel GM 25S
  • Chain rice/grain transport system
  • Rice /grain handling line 10 tn/h with sieves P2012, stone remover ST010, weight Buhler MSDL 40, 2013, conveyers ect.
  • 4 roll dry mill 10 t/h Kunzel, Type AS 100-4

 

  • Aspiration system

 

  • Brew house Huppmann 2002

 

Complete brewline with pre-mash tank, and 2 mash tanks, with energy recuperation, vapor condenser  and boiler that can work with pressure. 12 brews per day with 560 hl wort output. It is possible to make high gravity beer 16,4 plato.

 

  • 2 x sugar dissolving tanks
  • 206 hl Premash Kettle/Coreal cooker, D 3000 mm
  • 446 hl Mash Kettle No1, D 4000 mm
  • 446 hl Mash Kettle No2, D 4000 mm
  • 907 hl Filter tank, 45.4 m2 filtration surface,  D 7800 mm, with Wet spent grain buffer tank 15 m3
  • 84 hl Week wort tank
  • Wort prerun tank
  • Wort heater, plate heat exchanger, hot water from energy storage tank
  • 943 HL Wort Kettle tank with internal boiler, D 4800 mm
  • Vapor condenser with vapor condensate tank
  • 657 hl Whirpool, D 5400 mm
  • 47 hl Trub tank, D1900
  • Wort cooler, Plate Heat exchanger, 2 stage cooling: water and glycol
  • Wort aeration system, 689 hl/h
  • 1663 hl Warm water tank, 80C, D 4200 mm
  • 344 hl Cold Water tank, 15C, D2500 mm
  • 1710 hl Energy storage tank, 78C/97C, D 3700 mm
  • CIP plant with 4 x 65 HL tanks, D 1800 mm: Return water tank, Acid tank, Hot caustic tank (brew house), Hot caustic tank (wort way)
  • 3 x Enzyme dozing pumps

 

  • Fermentation department – Cylinder-conical tanks (CCTs) and Bright beer tanks (BBTs)

 

  • 18 x CCT 2570 hl, Ziemann, glycol cooling, cooling cone, indoor, without insulation
  • 9 x CCT 3840 hl, Ziemann, glycol cooling, cooling cone, indoor, without insulation
  • 12 x BBT 1024 hl, Ziemann-Bauer, no cooling, no insulation

 

  • Yeast propagation equipment

 

  1. Yeast propagator -sterilizer 20 hl, D 1200 mm
  2. Sterilizer 60 hl, D 1900 mm
  3. Yeast storage tank 75 hl
  4. Yeast storage tank 75 hl
  5. Yeast storage tank 100 hl
  6. Yeast storage tank 100 hl
  7. Yeast propagator 216 hl, D 2500 mm
  8. Local CIP tanks for Yeast Department only
  9. Yeast cooler
  10. Yeast aeration station
  11. Yeast autolyzing system with buffer tank 8 m3

 

  • Filtration department

 

  • Steinecker Filtration lines capacity 400 HL/h, Steinecker, Alfa-Laval and Schenk

 

Main filtration line of the brewery with capacity 400 hl/h. Made by Steinecker in 2001 with Separator, Kiezelgur filter with horizontal sieves and Carton filter

 

  • Separator AlfaLaval, 600 hl/h, 2001,
  • Buffer tank of not filtered beer, 15 m3,
  • Beer cooler, plate heat exchanger
  • Kieselgur filter with horizontal sieves, Steinecker, 400 hl/h,
  • 4 x Dozing tanks with agitators for Kiezelgur, Silica, Divergan, Antioxidant
  • Beer carbonizator
  • Enzymes and concentrates dozing pumps
  • Buffer tank for filtered beer, 5 m3 (common tank for 2 lines)
  • Buffer tank for “heads and tails” that collect beer at the beginning and at the end of filtration because this beer can be mixed with water. (common tank for 2 lines)
  • Carton filter Schenk

 

  • Filtrox Filtration lines capacity 250 HL/h, Filtox, Alfa-Laval and Schenk

 

Complete filtration line made by Filtrox with Separator, Kieselgur candle filter, and Carton filter. Not in use since 2009.

  • Separator AlfaLaval, 400 hl/h, 2001,
  • Buffer tank of not filtered beer, 10 m3,
  • Beer cooler, plate heat exchanger
  • Kieselgur candle filter, Filtrox, 250 hl/h,
  • 4 x Dozing tanks with agitators for Kiezelgur, Silica, Divergan, Antioxidant
  • Beer carbonizator
  • Enzymes and concentrates dozing pumps
  • Carton filter Niro

 

  • PVPP filtration line, 400hl/h, Filtrox, 2008 .

 

This line was used for final filtration of premium beer. Installed in 2008 and has very low operation hours.  PVPP line has own CIP and control cabinet.

 

  • PVPP filter, Filtrox, 400 hl/h, Filter-O-Mat 150 DGR / 5000, 2008, volume 5000l, max pressure 7 bar, max working temperature 20C, H=4067 mm, D=1500 mm
  • PVPP mixing tank, Dosimat 4000 G
  • CIP line: Caustic tank 100 hl, Storage water tank 100 hl, heat exchanger, acid and caustic dosing tanks.
  • Pneumatic valves distribution panel
  • Control cabinet.

 

  • CIP line, one circle

 

  • Hot water tank, 10 m3
  • Cold water tank, 10 m3
  • Acid tank, 10 m3
  • Caustic tank, 10 m3
  • Heat exchanger, pumps, control cabinet

 

  • Spent kieselgur tank, 10 m3

 

  • Bottle filling lines
    • PET filling line 2005 y. 18 000 bph. 1.5 L.

 

  • Glass bottle filling line 1997-2008 y. 55 000 bph. 0.33; 0.5 L.

 

  • Utilities featuring;
    • NH3 cooling plant, cooling capacity 4000 kW, R717
      • 5 x Sabroe SAB 202 SM 1998-2000
      • Economizer Sabroe ESSM 5040, 2006
      • Cooling tower BAC, VXC S1010/PED C100, 2005
      • Cooling tower RETECH, FKS 2544-N-RSA, 1998
      • Dry cooling tower TT COIL AS, VTB-R 265, 1998
      • Dry cooler Alfa Laval 800 kWt/h, 2011
    • Air compressors:
      • Atlas Copco GA90VSD, 13 bar, 292 l/s, 90 kWt, 2013, 4529 h
      • Atlas Copco GA90VSD, 13 bar, 292 l/s, 90 kWt, 2012, 6544 h
      • Atlas Copco GA 55, 10 bar, 145 l/s, 55 kWt, 1997, 47633 h
      • Ingersol-Rand MH18,5, 10 bar, 41 l/s, 21 kWt, 53171 h, 1995
    • CO2 Recovery and Storage
      • CO2 Recovery plant 1000 kg/h, made by Union in 2002, NH3 cooling, with 2×500 kg Mehrer CO2 compressor, CO2 Purification unit and 2 x SAB128HM2 cooling compressors.
      • 2 x CO2 Storage tanks 51m3, 2002, 2003
      • CO2 filling station Union, NP 25/50-120C, 2003
    • Water treatment plant (partly dismantled)

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